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PART ONE

STORAGE DA

[graphic]

BOULDER DAM

BOULDER CANYON PROJECT, ARIZONA-CALIFORNIA-NEVADA

BY C. J. NIELSEN, ASSISTANT ENGINEER, BUREAU OF RECLAMATION

INVESTIGATIONS on the Colorado River which finally led to the construction of Boulder Dam were first started by the Reclamation Service in 1904. After a prolonged examination of available storage sites in the upper part of the main valley a reconnaissance was conducted on the river below the mouth of the Virgin River. The preliminary studies resulted in the concentration of work on the better damsites in Boulder and Black canyons in 1918. From 1918 until contracts for construction were awarded in 1931, investigations, surveys, foundation explorations, geological examinations, and engineering studies on feasibility and cost were carried forward for the Boulder Canyon and alternative sites. The Weymouth report, submitted by the Chief Engineer of the Bureau of Reclamation to the Secretary of the Interior in 1924, contains much of the data derived from these investigations.

Congress, by joint resolution (45 Sta. 1011) of May 1928, directed the Secretary of the Interior to appoint a board of five engineers and geologists to review the plans and estimates for the Boulder Canyon Project and report on the safety, the economic and engineering feasibility, and the adequacy of the proposed structure and incidental work. Following a favorable report by this board in November 1928, the Boulder Canyon Project Act was passed by Congress and signed by the President on December 21, 1928.

The purpose of Boulder Canyon Project is defined in the act as follows: "controlling the floods, improving navigation and regulating the flow of the Colorado River, providing for storage and for the delivery of the stored waters thereof for reclamation of public lands and other beneficial uses exclusively within the United States, and for the generation of electrical energy as a means of making the project herein authorized a self-supporting and financially solvent undertaking."

According to preliminary estimates, about 1,900,000 acres of irrigable lands are located below the dam in the United States. The Boulder Canyon Project Act authorized the construction of a main canal from the Colorado River to the Imperial Valley. Work is now in progress on the construction of Imperial Diversion Dam, located about 15 miles northeast of Yuma, Ariz., and on the AU-American Canal, to extend from Imperial Dam to a point about 12 miles west of Calexico, Calif. The total irrigable area which can

be served from the All-American Canal is about 1,000,000 acres, approximately one-half of which is at present irrigated.

RESERVOIR

The Colorado River, including the Gila River, drains an area of about 245,000 square miles, including parts of seven States—Arizona, California, Colorado, New Mexico, Nevada, Utah, and Wyoming. The drainage area above the dam amounts to 167,000 square miles. The average annual runoff with present conditions of upstream irrigation development is estimated at 15,000,000 acre-feet, varying from a maximum of 25,200,000 acre-feet in 1909 to a minimum of 4,300,000 acre-feet in 1934.

Lake Mead, created by Boulder Dam, has a maximum capacity of 30,500,000 acre-feet of water, at which stage the water surface area will be 146,500 acres. The lake will extend 115 miles up the Colorado River, through Boulder Canyon, Virgin Canyon, Iceberg and Travertine Canyons, and into the lower end of Grand Canyon. The width will vary from several hundred feet in the canyons to a maximum of 8 miles.

Initially it is contemplated that 9,500,000 acre-feet of storage capacity will be reserved primarily for flood-control purposes, with incidental use for the production of secondary electrical energy. The remaining capacity of 21,000,000 acre-feet will be used for regulation of water for irrigation, for firm power production, and dead storage for creating power head and a silt pocket.

Future irrigation and storage development upstream from the dam will decrease the inflow and permit a reduction in the storage capacity reserved for flood-control purposes, with a corresponding increase in the live storage capacity. Reductions in the total reservoir capacity due to silting will merely involve a reduction in dead storage. It is estimated that in the first 50-year period of reservoir operation, about 3,000,000 acre-feet of reservoir capacity will be lost by silting.

DAM SITE

The site for Boulder Dam is located in Black Canyon, about 30 miles southeast of Las Vegas, Nev. Black Canyon is a youthful topographic feature, deeply entrenched in an

The fluted wall of block 40 in Grand Coulee Dam.

[graphic][graphic][graphic][graphic][merged small]

upper mature surface of small relief. The most characteristic features are reddish-black cliffs and exceedingly precipitous slopes. The relatively open arroyos of the uplands approaching the main canyon become narrow ravines or gorges through which the streams from occasional rains plunge to the river over successive falls. The canyon walls at the dam site rise several hundred feet above the river, while the middle of the rock gorge is 110 to 127 feet below low-water elevation.

The rocks forming the foundation and abutments for the dam are of volcanic origin. These rocks compose a group generally latitic in character, higher in alkalies than andesites and basalts.

The rocks throughout are of excellent character, hard, strong, and practically impermeable. Such faults as occur in the region are not active or likely to become so. Neither are they associated with any soft, crushed, or broken mate

rial such as would cause trouble in connection with the dam. There is no indication that any of the faults will become paths of leakage when the reservoir is full.

PRELIMINARY CONSTRUCTION

Preparations for the construction of Boulder Dam involved many diversified construction operations of considerable magnitude. It was necessary to provide access to the site for transportation of supplies and equipment. Housing facilities had to be constructed to accommodate a population of 5,000 in the middle of a desert. Power had to be provided for construction and domestic purposes.

The Union Pacific Railroad Co. constructed a branch line, 22.7 miles in length, from a point near Las Vegas. Nev., to the site for Boulder City. Under a contract with the Lewis Construction Co., of Los Angeles, Calif., the Government extended this line 10U miles from Boulder City to the rim of Black Canyon, directly above the dam site, at a cost of $653,551.03. Taking off from the end of Government line, Six Companies, Inc., general contractors for construction of the dam, built 26 miles of railroad; one branch extending to the Arizona gravel deposits at the bottom of Black Canyon, and another to the Nevada side of the gorge at the dam site.

The State of Nevada constructed a new highway between Las Vegas and Boulder City, a distance of 23 miles. This highway was extended by the Government to the rim of Black Canyon under a contract with the General Construction Co. of Seattle, Wash., providing for a gravelbase, oil-surfaced highway, 22 feet wide and 8.3 miles in length, including side roads. From the Government highway, Six Companies, Inc., constructed a road which descended to the lower portals of the Nevada diversion tunnels and a steel suspension bridge across the river to provide access to the Arizona tunnels. Several miles of additional roads also were constructed by the contractor to reach various parts of the work.

The contract for furnishing power was awarded to the Southern Sierras Power Co. (also operating as the NevadaCalifornia Power Co.). A 222-mile transmission line, to deliver power from generating stations near San Bernardino, Calif., was constructed to the dam site. The line, together with a substation near the Nevada rim of the canyon, was constructed by the power company at a cost of approximately $1,500,000. It will serve as a permanent installation to transmit power from the dam. Auxiliary power lines were erected from the substation to various parts of the work and a 7-mile line from the substation to Boulder City was constructed by the Government.

High temperatures at the dam site during the summer months necessitated the selection of a town site where more comfortable living quarters could be provided. A site was selected on the summit of the divide about 7 miles from the dam site, at an elevation 2,500 feet above sea level and 1,855 feet above the river.

The town site covers about 300 acres and was laid out roughly in the shape of a fan with the point to the north. The northern portion of the fan is allotted to Government buildings with groups of residences, from 3 to 7 rooms each, arranged along the lower slopes of the north ridge. Directly in front of the administration building is a 5-acre park from which the two principal streets diverge to outline the business district and provide radial thoroughfares.

The Government construction included an administration building, municipal building and post office, dormitories for unmarried workers and visitors, garage and fire station, schoolhouse, community garages, and 100 residences. Durable materials such as brick, tile, and stucco were used in the buildings, all of which follow the Spanish style of architecture. The larger buildings are furnace

heated and the administration building is air-conditioned. Family houses were provided with special fireplaces designed for air circulation and were equipped with electric ranges, water heaters, and refrigeration. Six Companies, Inc., constructed more than 660 buildings, practically all of which will be torn down on completion of the project.

Water for Boulder City is obtained by pumping from the Colorado River. After presedimentation near the river, the water is pumped 6% miles through two lifts to a 100.000gallon tank at Boulder City for delivery by gravity to the treatment plant for filtration, softening, and chlorination. After treatment, the water is pumped to a 2,000,000-gallon storage tank on a high knoll and delivered to the city mains by gravity.

The installation of the sewerage system involved the construction of vitrified-clay sewer lines ranging in size from 6 inches- to a maximum of 12 inches. A 12-inch outfall line extends about one-fourth of a mile to the disposal plant of the separate sludge digestion type, with gas collection.

DIVERSION TUNNELS

To unwater the dam site, four huge tunnels, two on each side of the river, were driven through the canyon walls to carry the flow of the river during construction. These tunnels, circular in cross section, were excavated 56 feet in diameter and lined with 3 feet of concrete to make a finished section 50 feet in diameter. The combined length of the four tunnels was 15,946 feet and required the removal of approximately 1,500,000 cubic yards of rock. The rock proved to be of excellent quality and no support was required for any portion of the length. The general plan of tunnel advancement was to drive a 12- by 12-foot pioneer heading at the top of the cross section of the 56-foot area. The enlargement followed the pioneer bore to the full width of the tunnel, but only 41 feet high, leaving 15 feet in the invert to be excavated at a later period.

A truck-mounted drill carriage with platforms at four levels, carrying a total of 30 drills and wide enough to drill one-half of the bench in one operation, was devised to carry on the drilling operations. The wing sections on either side of the top heading were drilled from two vertical bars. Forty percent gelatine dynamite was used for the blasting and primers were set from "no delay" up to "15", making 16 delays in the firing. A 440-volt circuit, with locked safety switches outside the tunnels, was used for detonating.

Mucking was carried on in the tunnel enlarging operations by 100-ton electric shovels, equipped with 3%-cubic-yard buckets. The muck was loaded on 10-ton trucks and hauled up roads along the canyon walls to the disposal areas in side canyons.

The removal of the invert section was performed in a similar operation to that used on the bench heading. The same drilling carriages with the top part removed and with

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