MRP II: Planning for Manufacturing ExcellenceMRP II explores the principles of MRP II systems, and how the manufacturer can utilize and institute them effectively for maximum profit. The book will serve as a valuable professional reference for manufacturers instituting or utilizing an MRP II scheduling system. It will also be a valuable teaching tool for the 2- and 4- year college or university programs, a reference for APICS certification review, and continuing education programs. There are examples throughout, as well as extensive end-of-chapter case studies and their solutions. A glossary of terms is also included. |
Contents
PREFACE v | 1 |
THE ROLE OF INVENTORY MANAGEMENT | 13 |
PRODUCT DEFINITION | 26 |
THE MASTER PRODUCTION SCHEDULE | 40 |
CONCEPTS AND LOGIC OF MRP | 59 |
MANAGING MRP | 76 |
CAPACITY PLANNING | 94 |
DISTRIBUTION RESOURCE PLANNING | 112 |
JOB SHOP EXECUTION | 128 |
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Common terms and phrases
adjusted allow bill of material bottleneck calculation Capacity Requirements Planning cellular manufacturing central supply center components considered customer orders customer service dependent demand distribution center Distribution Resource Planning due date economic order quantity end item exponential smoothing Falls Church finite loading forecast gals goal gross requirements implementation Inventory Control Society job-shop Just-In-Time lead-time lot sizes make-to-order make-to-stock manufacturing operation Manufacturing Resource Planning master production schedule master schedule Material Requirements Planning MRP II MRP planning MRP system on-hand order quantity output period planned lead Planned order receipt Planned order release planned shipments planning bills priority problems process manufacturing Production and Inventory production plan Projected available balance Projected on hand purchase order queue raw material reduced reorder point resource planning rough-cut capacity planning routing file safety stock Scheduled receipts setup cost shop-floor steel machines subassembly supplier Table technique usage rate utilization week